2024-10-21 10:21
DOUBLE LAYER LOW VOLTAGE FOIL WINDING MACHINE
Description:
Transformer LV foil winding machine is winding copper or aluminum foil type coils used in transformer and reactor making.
There are usually five sizes of transformer LV foil winding machine for three foil width: 400mm, 600mm, 800mm, 1000mm, and 1400mm. And there are double-layer transformer LV foil winding machine and single-layer foil winding machine.
Transformer LV foil winding machine uses copper or aluminum foil as conductor, broad strap type insulation as interlaminar insulation; narrow strip type insulation of terminal insulation. They are winded to be roll type coils. Also, the inside and outside down-leads will be welded and the outer surface will be wrapped.
Specifications:
Technical Parameter |
BRJ400-2 |
BRJ600-2 |
BRJ800-2 |
BRJ1000-2 |
BRJ1400-2 |
Foil width |
400mm |
600mm |
800mm |
1000mm |
1400mm |
Winding diameter |
Φ130-600 |
φ130-800 |
φ130-800 |
Φ130-1000 |
Φ130-1000 |
Winding type |
Round / Rectangle |
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Material thickness |
Copper: 0.2-2.0mm, Aluminum: 0.3-3.0mm |
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Foil decoiler capacity |
500KG |
1000KG |
1500KG |
2000KG |
2500KG |
Winding power |
11KW |
11KW |
11KW |
15KW |
22KW |
Winding speed |
0-30r/min |
0-26r/min |
0-24r/min |
0-20r/min |
0-18r/min |
Welding type |
TIG |
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Cutting type |
Electrical roll cutting |
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Layer insulation width |
≤450mm |
≤650mm |
≤850mm |
≤1050mm |
≤1450mm |
Insulation diameter |
φ76-400mm |
φ76-400mm |
φ76-400mm |
φ76-400mm |
φ76-400mm |
Rectification |
Photoelectric sensor automatic rectifying |
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Rectification precision |
±0.5(mm) |
±0.5(mm) |
±0.5(mm) |
±0.5(mm) |
±0.5(mm) |
Controlling |
PLC automatic control |
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Recording |
0--9999.9, Precision 0.1 |
Main Machine Components
VF controlling stepless speed foil winding unit
Main machine frame with foil pressing, insulation edge cutting, photoelectric correction, conductor traction
AC/DC water-cooling rotatable TIG welding unit
Electrical conductor shearing unit, 2 sets
Insulation decoiling car, 2 sets
Conductor decoiling car, 2 sets
Pneumatic positioning end insulation filling system, 2 sets
PLC controlling and touch screen operation system
Usage:
CNC foil winding machine is suitable for coil winding of transformer foil winding production, is produced by (copper or aluminum) conductive materials. it uses magnetic clutch line planes and it is counted by encoder, use variable frequency and stepless for speed adjustment, it is easy and simple for operation.
The machine has continuing tension during winding, the tension is controlled by control panel, and the tension is kept during winding, backing or stop, which make coil compaction. Line plane has automatic tracking function through high-precision straight-line rail.